High-Performance Asphalt Batch Mix Plant Manufacturer, Exporter in India
At Vinayak Equipment, we are a prominent asphalt Batch Mix Plant Manufacturer, Supplier, and Exporter offering a highly efficient system, technologically advanced, and capable of producing high-quality and consistent asphalt mixtures used in road construction and various infrastructure projects. Designed to accommodate the needs of present-day paving, this plant guarantees the precision of every batch, providing full control over the proportion of materials, mixing time, and temperature. The modular design also makes it easy to lug around and makes the plant flexible to meet project requirements. Having a drying drum, vibrating screen, hot bins, weighing systems, and a twin-shaft mixer, the plant ensures uniformity and reliable mix. In addition, the excellent burner system guarantees the most efficient transfer of heat with minimum consumption of fuel and serves as a cost-effective solution. Low-maintenance and user-friendly control systems with high build quality provide a smooth operation and zero downtime to contractors.
What is an Asphalt Batch Mix Plant?
An asphalt Batch Mix Plant is a road construction machine that is used to manufacture high-quality asphalt. It is a mixture of aggregates, bitumen, and filler in the right proportions that is heated and mixed in batches to maintain the quality of asphalt uniformly.
The plant will have a fully automated PLC or SCADA control panel with easy decision-making while leveraging operations with supreme ability for regulation and changing important values in real-time, and maintaining immense performance and reliability. Primary cyclones and bag filters are installed to limit the release of emission products and guarantee adherence to environmental criteria. Efficient heating and insulation systems are offered in storage silos and bitumen tanks, ensuring the integrity of the material during the production process. The structure is specifically developed to provide optimal safety, serviceability, convenient platforms, and easy-to-maintain layouts. The Asphalt Batch Mix Plants can either be installed in small-scale or large projects, and the standard capacity of such plants varies between 80 TPH to 160 TPH or even higher. These plants have achieved the success of providing proven performance at low operation costs as well as adaptation to the environment, which has made them the backbone of high-road development programs all over the world. It doesn’t matter whether you are on a backcountry highway or a city expressway. This plant provides dependable production of asphalt regardless of time and place. Choose us as your reliable and trusted partner for an Asphalt Batch Mix Plant manufacturer in India.
Features of Asphalt Batch Mix Plant
Cold Aggregate Feeder Bins
Stores aggregates of various sizes.
Assures controlled flow to the drying system.
Enhances the efficiency and quality of the mix.
Vibrating (Scalping) Screen
Eliminates unwanted and large-sized materials.
Ensures proper gradation
Enhances the performance of the plants.
Burner Drying Drum
Diesel, gas, or LDO burners
Heat mix uniformity of hot mix asphalt plants.
Dry cleaning energy saving.
Wheel Baron-Bucket Elevator
Efficient aggregate transportation.
Reduces spillage
Guarantees uninterrupted material flow.
Vibrating Hot Aggregate Screen
Separates hot aggregates by size.
Enhances the accuracy of bitumen mixing.
Guarantees consistency in batch quality.
SDSP Hot Aggregate Storage Bins
Stores hot aggregates in several chambers.
Sequential weigh hopper discharge.
Supports batching that is high-accuracy.
Weighing Systems
Aggregate weigh hopper, bitumen weigh scale, and filler weigh unit.
Accurate mix proportioning
Assures adherence to job specification.
Pugmill Mixer (Mixing Unit)
Counter-rotating/ twin shaft mixer.
Bitumen, filler, and aggregates are homogeneously mixed.
Accepts various mix designs.
Advantages of
Asphalt Batch Mix Plant
01. High Accuracy
Asphalt batch mix plants are designed to be precise and accurate, while the process of weighing raw materials, the temperature control, and the dosing of the bitumen are followed and undertaken with great precision. This will guarantee the desired mix quality, reduce the chances of errors, and fulfill individual project needs with assurance.
02. Time-Saving Operations
These plants also have automated systems and efficient batch processing that reduce production time and optimize every step. Rapid deployment accelerated mixing times, and efficient processes enable road construction projects to be undertaken in a timely manner.
03. Reliable Technical Support
We provide complete support that covers installation, training, maintenance, and troubleshooting. With immediate technical support and availability of spares, it ultimately reduces downtime while your operating systems can ensure continuous production of asphalt.
04. Cost Efficiency
The asphalt batch mix plants are good at generating long-term ROI. They minimize the wastage of materials, cut down fuel usage, and allow specific usage of resources. Connect with us for compatible prices for custom-built plants.
Technical Specification
| Output Capacity | 80–160 TPH |
|---|---|
| Cold Feed Bins | 4–5 bins |
| Dryer Drum | Thermally insulated, counterflow type |
| Burner Type | Diesel / Furnace Oil / Natural Gas |
| Mixing Time | 45–60 seconds |
| Control System | Fully automatic PLC / SCADA |
| Hot Bin Storage | 4 compartments |
| Bitumen Tank Capacity | 15,000 to 30,000 litters |
| Filler Storage | Separate silo with screw conveyor |
| Dust Collector | Primary cyclone + bag house filter |
Application
- Highways and expressways
- Urban and municipal roads
- Airport runways
- Industrial roads and SEZs
- Rural road projects
- Bridge decks and bypasses
CE-Certified and Quality Assurance
- All the plants are in line with ISO 9001:2015 and CE standards.
- Long-duration, durable materials of high quality.
- Easy to use and maintain designs.
- Pollution control units that are environment-friendly.
