Get the Best Stationary Asphalt Plant Supplier & Manufacturer for Your Road Project Needs
Consistency and quality of asphalt mix are important elements in modern road construction. The Stationary Asphalt Batch Mix Plant is an asphalt production unit that is capable of controlling and measuring its output very precisely. It is mainly used in conjunction with large-scale infrastructure projects, such as highways, runways, and urban road networks.
What is a Stationary Asphalt Batch Mix Plant?
The Stationary Asphalt Batch Mix Plant is a great resource for asphalt production. The major difference between it and a drum mix plant is that it can produce asphalt batches in an orderly manner, whereas a drum mix plant does the production of asphalt continuously. The batch mix process allows weighing and blending of the proportions of aggregates, bitumen, and filler material separately. This leads to quality control and mix accuracy.
Major Components
- Cold Aggregate Feeder Bins - To feed and proportion various sizes of aggregates.
- Drying Drum - Dries and warms up the aggregates evenly.
- Vibrating Screen - Separates the aggregates into various sizes to be properly batched.
- Hot Bins - It involves using hot aggregates stored temporarily and mixed later.
- Weighing System - Ensures accurate aggregates, filler, and bitumen addresses.
- Mixer Unit - The Mixer will combine all the ingredients to come up with homogeneous batches of asphalt.
- Control Cabin - fitted with an advanced PLC system to operate the plant in full automatic.
The Benefits of operating a Stationary Asphalt Batch Mix Plant
High Quality Mixes
Ensures that the batches of the asphalt are of a consistent and equal quality to offer long-lasting roads.
Modifiable Production
The mix recipes can easily be changed to suit the project's needs.
Energy Efficient
burner systems are optimized to reduce the use of fuel.
High Productivity
This is preferable when operating in a continuous construction project on a large scale.
Automation & Safety
PLC-based control minimizes the error of humans and improves safety.
Technical Specification
| Details | Specification |
|---|---|
| Production Capacity | 80 TPH / 100 TPH / 120 TPH / 160 TPH / 200 TPH / 240 TPH |
| Mixing Type | Twin Shaft Paddle Mixer / Single Shaft (Model Dependent) |
| Mixer Capacity | 1000 kg to 3000 kg per batch |
| Aggregate Feeder | 3–5 Cold Aggregate Bins with Variable Speed Controls |
| Dryer Drum | Fully Insulated, High-Efficiency Dryer with Automatic Burner |
| Burner Type | Diesel / LDO / FO / Natural Gas / LPG Compatible |
| Dust Collection System | Multi-Stage Cyclone + Bag House Filter (Imported Filter Bags) |
| Bitumen Heating System | Hot Oil System, Horizontal/Vertical Bitumen Tanks (20–30 Tons) |
| Control System | PLC / SCADA Based Fully Automatic Control Cabin |
| Fuel Consumption | 5–7 Liters per Ton (Depends on Moisture Content) |
| Finished Asphalt Temperature | 130°C to 170°C (Adjustable) |
| Control Cabin | Air-Conditioned, Soundproof, Dust-Free Cabin |
| Power Requirement | 180 kW – 350 kW (Depending on Plant Size) |
Application
- Highway Work National and State.
- Urban Road Development and Rural Road Development.
- Parking Lots and Airport Runways.
- Infrastructure of the industrial estate.
Trustworthy Asphalt Plant manufacturer | Vinayak Construction Equipment
Vinayak Construction Equipment is a reputable company for Stationary Asphalt Batch Mix Plant Manufacturer, Supplier in India. Having decades of experience in road construction machines, Vinayak offers high-performance plants that are efficient, durable, and precise in mixing. The plants are constructed with the latest technology and thus they produce highly with minimum maintenance.
Their stationary asphalt batch mix plants come in various capacities and can be customized according to the needs of the project. The company focuses on energy-saving, ease of use, and low environmental impact, which makes it the favorite of contractors worldwide.
The Stationary Asphalt Batch Mix Plant is the key to the construction of high-quality roads. Being manufactured by a well-recognized company like Vinayak Construction Equipment, sustainability in performance, asphalt uniformity, and high results for the project are assured. These Asphalt Batch plants provide the dependability and accuracy that all projects, whether on the national highway or city roads, require.
